Roto Casting

3D printing and prototyping along with Roto Casting are just some of the services Bray Plastics can offer its customers.

The images illustrate tooling and a prototype of a blow moulded cassette used in the refrigerated packaging industry.

Plastic moulding roto casting

Files supplied by the customer were used to machine (in house) polyurethane (PU) modelling board for the tooling. This in turn was used to resin cast a prototype on our roto casting machine. We can also use silicone tooling casting methods on the same machine.

PU tooling has the advantage of lasting much longer than its silicone alternative. This particular tooling has had over a hundred castings.

 Roto Casting (Peli Bio) Plastic moulding

  If you have a project Bray Plastics can help you with please contact us.


Peli Cases have a worldwide reputation for ruggedized cases and shipping containers. One of their UK subsidiaries have a multinational client who required modification to a standard case to enable the fitting of drawers.  These would be used by their service engineers maintaining wind turbines in the North Sea.

Having worked for Peli on numerous projects in the past, Bray Plastics were engaged to design and produce a solution for this challenging application.

plastic rugged drawer manufacture

Using vacuum forming and fabrication techniques we produced the drawers and their supports in ABS. Foam components were laser cut from sheet material and structural adhesives used in assembly to minimise mechanical fasteners and maintain the integrity of the case.

plastic rugged drawer manufacture

Bray Plastics designed and produced the tooling as well as the production manufacture of the drawers, along with the fitting to the cases supplied by Peli.

If you have an application that we could help with please contact us.

Our Services


3D Printing Leighton Buzzard Bedfordshire
Prototyping and Tooling
Vacuum Forming
Laser cutting

Want to know more?

Explore our featured case studies to see how our end-to-end services can benefit your business
Read our case studies

Bray Plastics Ltd
Cherrycourt Way
Leighton Buzzard
United Kingdom

Phone: 01525 219100

Join the Newsletter
Receive updates from Bray Plastics

Bray Plastics Ltd are ISO9001 UKAS certificated
ISO 9001 quality assurance certificated engineers

Bray Plastics Ltd are members of ADS
ISO 9001 quality assurance certificated engineers

Connect with us
Bray Plastics are on LinkedIn Bray Plastics are on Google plus

© 2022 Bray Plastics Limited

Site by Be a Tiger

eXTReMe Tracker