Roto Casting

3D printing and prototyping along with Roto Casting are just some of the services Bray Plastics can offer its customers.

The images illustrate tooling and a prototype of a blow moulded cassette used in the refrigerated packaging industry.

Plastic moulding roto casting

Files supplied by the customer were used to machine (in house) polyurethane (PU) modelling board for the tooling. This in turn was used to resin cast a prototype on our roto casting machine. We can also use silicone tooling casting methods on the same machine.

PU tooling has the advantage of lasting much longer than its silicone alternative. This particular tooling has had over a hundred castings.

 Roto Casting (Peli Bio) Plastic moulding

  If you have a project Bray Plastics can help you with please contact us.


Large vacuum forming of ABS (acrylonitrile butadiene styrene), PE (polyethylene)and PP (polypropylene)is now within our capabilities.

Large vacuum forming of ABS

With a capacity from 100mm square right up to 2200mm x 1200mm we can help.

Large area vacuum formings are a cost effective way to enhance machine design.  They can be finished in epoxy paint and/or screen printed and produced in low volume.

large vacuum forming of ABS

large vacuum forming PP

The sample illustrated is fitted to X-ray equipment manufactured by a multinational company.  Bray produced the tooling and supplied a finished ready-to-fit component.

Keep everything under one roof with our in house mould manufacture. We can help from concept to final production.
Can we help you with our plastics expertise?  If you have an application that we could help with please contact us.

Our Services


3D Printing and scanning
Prototyping and Tooling
Vacuum Forming
Laser cutting

Want to know more?

Explore our featured case studies to see how our end-to-end services can benefit your business
Read our case studies

Bray Plastics Ltd
Cherrycourt Way
Leighton Buzzard
United Kingdom

Phone: 01525 219100

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Bray Plastics Ltd are ISO9001 UKAS certificated
ISO 9001 quality assurance certificated engineers

Bray Plastics Ltd are members of ADS
ISO 9001 quality assurance certificated engineers

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