Client: Aston Martin
Project: Reverse engineering

Overview:
Many customers have product or components no longer available for a variety of reasons. Bray can take these components and duplicate them either on a one off basis or volume production.

Bray Plastics were asked to reverse engineer an existing production forming by a prestige car manufacturer.

Challenges:

To reproduce production tooling from the original mould accounting for material shrinkage.

Solutions:
Bray reproduced section tooling which was reassembled taking shrinkage into account.

Outcome:
Orders were placed by Aston Martin for a specific custom application.

New tooling was manufactured from the original mouldings taking into account distortion and shrinkage.

The final forms were produced from fire retardant ABS.