Design
Our customer who supplies the commercial kitchen/restaurant industry had identified a new product opportunity. Having designed and produced a first prototype, he needed to production engineer where cost, functionality and external appearance were all of critical importance. Bray assisted in all three of these areas and produced a product which exceeded expectations and led to a very successful product launch and roll out.
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Prototype Mould
Solidworks IGES files were used and turned into machine code using Mastercam. Resin was then machined on our CNC router to produce the prototype vacuum mould.
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Skin
A skin was then taken from the prototype mould once the prototype vacuum forming had been approved. This skin was used to produce the production mould.
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Production Mould
Having proved the prototype mould the production mould was manufactured using high temperature resin from the skin.
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Production
Components stacked ready for assembly.
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Assembly
We sourced and fitted hinges, locks, inserts etc and assembled the unit.
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Packing
After assembly we inspect and pack the unit for dispatch.
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Unit Installed
Our customer won a prized industry award for this product, Bray are delighted to have been involved in all phases of the products development and production.
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